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We design and build precision thermoform prototype tooling. Starting with prototype tooling can help you assess any necessary product or tooling modifications before committing to designing and building production tooling.

Prototype Thermoform Tooling

We can build prototype tooling from customer drawings or create a unique design based on customer requirements. We put our experience to work to properly evaluate each prototype project for design optimization and manufacturability. We move quickly to design and build prototype tooling with delivery times as short as 1-2 weeks. Our prototype cavities can also be installed in existing production tools with the same trim to test real world performance.

Prototype Thermoform Tooling

Rapid Prototype Thermoform Tooling

We design and manufacture rapid thermoform tooling so you can get part samples within days after design approval.

Rapid Prototype Thermoform Tooling

Product Sampling

Sample parts can be invaluable for testing a product’s merit and manufacturability prior to investing in a machined prototype cavity and as a visual aid for supporting your selling efforts with prospects/customers. We can form parts from rapid tooling, prototype tooling or production cavities. We provide sampling runs as small as 12 or as many as you need. We can mold samples using most resins in solid sheet as well as foam.

Product Sampling

 

For more information on this design and manufacturing project, please see the details below.

For details about our other services please contact Omnitool
info@omnitool.com 763.535.4240

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Prototype Thermoform Tooling Capabilities:

General Capabilities
Prototype Thermoform Tooling
Quick Turn Pre-Production Tooling
Design Verification
Process
Build to Print
Designed In House
Data import
Tooling Design
Design Verification
Quick Turn Manufacturing (2 shifts)
Part Trimming
Mold MaterialAluminum
Material Run Thickness.015 to .035 in
up to .080 in
Thermoform MaterialPP, PS, HIPS, OPS, PVC, APET, PET, ABS, HDPE, EPS, PC, RPET, TFPP
Tooling Components
Mold cavities
Plug Assists
Match metal foam tooling
TrimmingSteel Rule Die
Hand trimmed
Machining5 axis High Speed Machining Centers
Milling, turning, wire EDM
Testing
Production Test
Mold Testers
Coordinate Measuring Machine (CMM)
Production VolumeDesign verification 1-50
Short Run Production 1-200
Typical Lead Times Available1 to 2 weeks
Tolerance (+/-).002 to .005 in
File FormatsAll file formats accepted
Industry MembershipsMinnesota Precision Manufacturing Association
Society of Plastics Engineers

Ready To Start Your Next Project?

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